Type SHD-GC Three-Conductor Round Portable Power Cable CPE Jacket 25kV to ICEA S-75-381

             

           Feichun Type SHD-GC Three-Conductor Round Portable Power Cable CPE Jacket 25kV to ICEA S-75-381

Applications :

These heavy duty cables are designed for applications such as longwall shearers, continuous miners and mobile equipment such as shovels, dredges and drills.

Standards :

ICEA S-75-381/NEMA WC 58

 

ASTM B 172

 

ASTM B 33

 

CAN/CSA C22.2 No. 96

Construction :

Conductor

Stranded annealed tinned copper conductor.

Conductor Shield

Conducting layer.

Insulation

Ethylene Propylene Rubber (EPR).

Insulation Shield

Conducting tape + Tinned copper/textile braid.

Ground Check Conductor

Tinned copper with a yellow polypropylene insulation.

Grounding Conductor

Tinned copper conductor.

Jacket

Reinforced extra-heavy-duty Chlorinated Polyethylene (CPE), black.

Options :

  • Other jacket materials such as CSP/PCP/NBR/PVC/TPU are available upon request.

  • Two-layer jacket with reinforcing fibre between the two layers can be offered as an option.

Mechanical and Thermal Properties :

  • Minimum Bending Radius: 8×OD.

  • Maximum Conductor Operating Temperature: +90℃.

Dimensions and Weight :

Construction

No. of
Strands

Grounding
Conductor
Size

Ground
Check
Conductor
Size

Nominal Insulation
Thickness

Nominal Jacket
Thickness

Nominal Overall
Diameter

Nominal Weight

Ampacity

No. of cores
×AWG/kcmil

-

AWG/
kcmil

AWG/
kcmil

inch

mm

inch

mm

inch

mm

lbs/kft

kg/km

A

3×1

259

5

8

0.260

6.6

0.265

6.7

2.95

74.9

5290

7872

191

3×1/0

259

4

8

0.260

6.6

0.265

6.7

3.05

77.5

5800

8631

218

3×2/0

329

3

8

0.260

6.6

0.280

7.1

3.20

81.3

6515

9695

249

3×3/0

413

2

8

0.260

6.6

0.280

7.1

3.33

84.6

7215

10737

286

3×4/0

532

1

8

0.260

6.6

0.295

7.5

3.50

88.9

8250

12277

327

Ampacity-Based on a conductor temperature of 90℃ and an ambient air temperature of 40℃, per ICEA S-75-381.

In high-power underground and surface mining environments, portable power cables are not just conductors—they are safety-critical lifelines. When voltage levels rise to 25kV, mechanical abuse intensifies, and compliance becomes non-negotiable, engineers and mine operators increasingly search for Type SHD-GC 25kV power cable solutions that can survive the harshest conditions.

So what exactly is a Type SHD-GC Three-Conductor Round Portable Power Cable with a CPE jacket, and why is it widely specified under ICEA S-75-381 for heavy-duty mining equipment?

What Is Type SHD-GC 25kV Power Cable and Where Is It Used?

Type SHD-GC is a shielded, heavy-duty, three-conductor round portable power cable designed for medium-to-high voltage mobile mining equipment, rated up to 25kV under ICEA S-75-381 / NEMA WC 58.

Typical Applications Include:

  • Longwall shearers

  • Continuous miners

  • Electric shovels and draglines

  • Mobile drills and dredges

  • High-power mobile substations

In South African coal, platinum, and iron ore mines, these cables are commonly deployed where frequent movement, abrasion, and electrical stress coexist.

How Is a Type SHD-GC 25kV Cable Constructed?

The reliability of a SHD-GC cable lies in its multi-layer engineered construction, where each component performs a critical function.

What Type of Conductor Is Used?

  • Stranded annealed tinned copper

  • Excellent flexibility for mobile equipment

  • Superior corrosion resistance in humid or acidic mine environments

Why Is a Conductor Shield Important?

  • Conductive shielding layer around each conductor

  • Ensures uniform electric field distribution

  • Reduces partial discharge risks at 25kV

What Insulation Protects Against High Voltage?

  • Ethylene Propylene Rubber (EPR) insulation

  • High dielectric strength

  • Excellent thermal stability up to 90 °C

  • Resistant to moisture and ozone

How Is Insulation Shielding Achieved?

  • Conductive tape + tinned copper/textile braid

  • Provides effective grounding and EMI suppression

  • Enhances electrical safety and fault detection

How Are Grounding and Ground Check Integrated?

  • Grounding conductor: Tinned copper

  • Ground check conductor: Tinned copper with yellow polypropylene insulation

  • Enables continuous earth continuity monitoring—essential in South African mines

Why Use a CPE Jacket?

  • Reinforced extra-heavy-duty Chlorinated Polyethylene (CPE)

  • Outstanding resistance to:   Oils and chemicals; Abrasion and impact; Flame spread

  • Maintains flexibility in hot and cold conditions

How Does SHD-GC Compare with Other Portable Mining Cables?

SHD-GC vs SHD-CGC vs Type G-GC

Feature

SHD-GC 25kV

SHD-CGC

Type G-GC

Voltage Rating

Up to 25kV

≤ 15kV

≤ 5kV

Insulation

EPR

EPR

Rubber

Shielding

Full conductor + insulation shield

Partial

Limited

Application

High-power mining

Medium-power mining

Low-voltage equipment

Compliance

ICEA S-75-381

ICEA

ICEA / CSA

For longwall and high-power mobile systems, SHD-GC is the clear choice.


What Installation Practices Ensure Maximum Cable Life?

Recommended Installation Guidelines:

  • Respect minimum bending radius (8×OD) at all times

  • Avoid sharp edges and unsupported spans

  • Use roller systems during installation

  • Ensure proper grounding and ground-check continuity

  • Inspect jacket condition regularly in drag zones

Proper installation can extend service life by 30–50% in aggressive mining conditions.


Frequently Asked Questions About Type SHD-GC 25kV Power Cable

Can SHD-GC 25kV cables be used outdoors?

Yes. The CPE jacket offers excellent UV, moisture, and chemical resistance.

Is SHD-GC cable suitable for reeling applications?

Yes, when installed with correct bending radius and tension control.

Can alternative jacket materials be specified?

Yes. CSP, PCP, NBR, PVC, and TPU jackets are available upon request, including dual-layer reinforced designs.

Does SHD-GC meet South African mining requirements?

When properly specified, it aligns with mine safety regulations, grounding practices, and NRCS expectations for imported mining cables.


Why Choose Feichun Type SHD-GC 25kV Power Cable?

  • Proven compliance with ICEA S-75-381 / NEMA WC 58

  • Robust construction for African mining conditions

  • Flexible customization options

  • Reliable performance in high-voltage mobile systems


Ready to Specify the Right SHD-GC 25kV Cable for Your Project?

If you are:

  • Designing a 25kV mobile power system

  • Upgrading longwall or continuous mining equipment

👉 Contact our technical team for datasheets, sizing support, or project-specific recommendations.