Type SHD-GC 8kV Three-Conductor Round Portable Power Cable TPU Jacket to ICEA S-75-381

                      

                 Feichun Type SHD-GC 8kV Three-Conductor Round Portable Power Cable TPU Jacket to ICEA S-75-381             

Applications :

These heavy duty cables are designed for heavy mobile equipment such as drag lines, shovels, dredges,drills and for power feeders.

Standards :

ICEA S-75-381/NEMA WC 58

 

ASTM B 172

 

ASTM B 33

 

CAN/CSA C22.2 No. 96

Construction :

Conductor

Stranded annealed tinned copper conductor.

Conductor Shield

Conducting layer.

Insulation

Ethylene Propylene Rubber (EPR).

Insulation Shield

Conducting tape + Tinned copper/textile braid.

Ground Check Conductor

Tinned copper conductor with a yellow polypropylene insulation.

Grounding Conductor

Tinned copper conductor.

Jacket

Thermoplastic Polyurethane (TPU) Jacket, black.

Options :

  • Other jacket materials such as CPE/CSP/PCP/NBR/PVC are available upon request.

  • Two-layer jacket with reinforcing fibre between the two layers can be offered as an option.

Mechanical and Thermal Properties :

  • Minimum Bending Radius: 8×OD.

  • Maximum Conductor Operating Temperature: +90℃.

Dimensions and Weight :

Construction

No. of
Strands

Grounding
Conductor
Size

Ground
Check
Conductor
Size

Nominal Insulation
Thickness

Nominal Jacket
Thickness

Nominal Overall
Diameter

Nominal Weight

Ampacity

No. of cores
×AWG/kcmil

-

AWG/
kcmil

AWG/
kcmil

inch

mm

inch

mm

inch

mm

lbs/kft

kg/km

A

3×4

259

8

8

0.150

3.8

0.205

5.2

1.94

49.3

2019

3004

122

3×2

259

6

8

0.150

3.8

0.220

5.6

2.12

53.8

2603

3873

159

3×1

259

5

8

0.150

3.8

0.220

5.6

2.21

56.1

2913

4334

184

3×1/0

266

4

8

0.150

3.8

0.220

5.6

2.32

58.9

3351

4986

211

3×2/0

323

3

8

0.150

3.8

0.235

6.0

2.46

62.5

3946

5871

243

3×3/0

418

2

8

0.150

3.8

0.250

6.4

2.62

66.5

4582

6817

279

3×4/0

532

1

8

0.150

3.8

0.250

6.4

2.75

69.8

5321

7917

321

3×250

627

1/0

6

0.150

3.8

0.250

6.4

2.89

73.4

6101

9077

355

3×350

888

2/0

6

0.150

3.8

0.280

7.1

3.21

81.3

7696

11450

435

3×500

1221

4/0

6

0.150

3.8

0.295

7.5

3.56

90.4

10199

15174

536

Ampacity-Based on a conductor temperature of 90℃ and an ambient air temperature of 40℃, per ICEA S-75-381.

What Is Feichun Type SHD-GC 8kV Mining Cable Used For?

The Type SHD-GC 8kV cable is a heavy-duty portable power cable designed for supplying power to large mobile mining equipment, including:

  • Draglines and electric shovels

  • Drilling rigs and blast hole drills

  • Dredges and crushers

  • High-capacity power feeders in surface and underground mines

Its 8kV voltage rating, combined with superior mechanical protection, makes it suitable for medium-voltage distribution where flexibility, durability, and safety are essential.


How Is the Feichun SHD-GC 8kV Cable Constructed?

The cable’s construction follows a layer-by-layer safety philosophy, optimized for mining hazards.

What Type of Conductor Is Used?

  • Stranded annealed tinned copper

  • Offers excellent flexibility, corrosion resistance, and conductivity

  • Ideal for damp, abrasive mining environments

Why Is EPR Used as Insulation?

  • Ethylene Propylene Rubber (EPR) provides:

    • High dielectric strength

    • Resistance to heat, moisture, and ozone

    • Stable performance up to 90°C conductor temperature

How Does Shielding Improve Safety?

The cable includes:

  • Conducting insulation shield

  • Conducting tape + tinned copper/textile braid insulation shield

This ensures:

  • Uniform electric field distribution

  • Reduced electrical stress

  • Safer operation at medium voltage levels

What Is the Role of Ground and Ground-Check Conductors?

  • Grounding conductor: Ensures fault current is safely discharged

  • Ground-check conductor: Enables continuous monitoring of grounding integrity

  • Yellow polypropylene insulation allows easy identification during installation and inspection

Why Choose a TPU Jacket Instead of PVC or CPE?

The black Thermoplastic Polyurethane (TPU) jacket offers:

  • Exceptional abrasion resistance

  • High tensile strength

  • Excellent resistance to oils, fuels, and chemicals

  • Superior flexibility in cold and hot climates

This makes TPU particularly suitable for dragging, reeling, and continuous movement.

Why Is ICEA S-75-381 Important for Mining Cables?

ICEA S-75-381 (also known as NEMA WC 58) is one of the most widely accepted standards for portable power cables in mining and industrial applications.

Compliance ensures that the cable meets strict requirements for:

  • Electrical insulation integrity

  • Mechanical durability

  • Grounding and ground-check safety

  • Thermal performance at elevated temperatures

Feichun SHD-GC 8kV also aligns with:

  • ASTM B172 & ASTM B33 (tinned copper conductors)

  • CAN/CSA C22.2 No. 96 (portable power cable safety)

Where Is SHD-GC 8kV Used in South African Mines?

South African Case Study: Open-Pit Platinum Mine

In a Limpopo open-cast platinum mine, Feichun SHD-GC 8kV cables were deployed to power electric shovels and drills exposed to:

  • Sharp rocks and abrasive soil

  • UV radiation and high temperatures

  • Constant dragging across pit floors

Results after 18 months:

  • Zero insulation failures

  • Reduced downtime due to cable damage

  • Improved safety compliance with grounding systems

Mine engineers highlighted the TPU jacket’s abrasion resistance as a key performance advantage.


What Are the Best Installation Practices for SHD-GC 8kV?

How Should the Cable Be Installed?

  • Respect the minimum bending radius (8×OD)

  • Avoid sharp edges and crushing points

  • Use cable rollers or skid plates where dragging occurs

How Can Cable Life Be Extended?

  • Regularly inspect jacket abrasion

  • Monitor ground-check continuity

  • Store cables away from direct sunlight when not in use


Frequently Asked Questions (FAQ)

Is SHD-GC 8kV suitable for underground mining?

Yes, provided installation follows ventilation, flame resistance, and grounding regulations.

Can TPU jackets replace CPE or PVC?

Yes. TPU offers superior abrasion and oil resistance, especially for dynamic applications.

Does this cable support reeling systems?

Yes. Its round construction and flexibility make it ideal for reeling and trailing use.

Are custom jacket options available?

Yes. CPE, CSP, PCP, NBR, and PVC jackets, as well as dual-layer reinforced jackets, are available upon request.


Why Choose Feichun for SHD-GC Mining Cables?

  • Proven compliance with ICEA S-75-381

  • Extensive mining application experience

  • Flexible customization options

  • Reliable performance in African mining conditions


Looking for a Reliable SHD-GC 8kV Mining Cable Solution?

If you are selecting cables for heavy mobile mining equipment, Feichun’s Type SHD-GC 8kV TPU-jacketed cable offers an optimal balance of electrical safety, mechanical durability, and long service life.

👉 Contact Feichun today for datasheets, samples, or project-specific cable recommendations.