PUR-HF D12Y11Y Low Voltage Festoon Cable | Flexible Round PUR-Sheathed Power & Control Cable 0.6/1 kV | Heavy-Duty Bending & Drum Reeling | DIN VDE 0295/0293 Compliant
Application | For use as energy and control cable in festoon systems under severe conditions, including frequent bending. Also suitable for drag lines, machine tools, or materials handling systems. In addition, suitable as drum reeling cable under moderate mechanical stress. |
Global Data | Type designation: D12Y11Y-J/O |
Design Features | Conductor: Plain copper, flexible class 5 acc. to DIN EN 60228 / DIN VDE 0295 Insulation: Halogen-free compound, based on polyester Core identification: Up to 5 cores: colored in accordance with DIN VDE 0293-308; From 6 cores: white with black numbers Core arrangement: Cores twisted with short length of lay around central element Outer sheath: Polyurethane, halogen-free, flame retardant; Colour: black (opaque) |
Electrical Parameters | Rated voltage: 0.6/1 kV (600/1000V) Max. permissible operating voltage AC: 0.7/1.2 kV Max. permissible operating voltage DC: 0.9/1.8 kV AC Test Voltage: 4 kV (5 min) Current carrying capacity: Acc. to DIN VDE 0298-4 |
Chemical Parameters | Resistance to fire: Similar to IEC 60332-1 Water resistance: Suitable for permanent use in water (non-drinking) up to 50 m diving depth |
Thermal Parameters | Max. permissible temperature at conductor: 90 °C Max. short circuit temperature of conductor: 250 °C Ambient temperature for fixed installation: min -50 °C ; max +80 °C Ambient temperature in fully flexible operation: min -40 °C ; max +80 °C |
Mechanical Parameters | Max. tensile load on conductor: 15 N/mm² Torsional stress: ±25 °/m Min. bending radius: 6 × D (proved by flexing tests acc. to HD 22.2 part 3.1) Travel speed:- In festoon systems: up to 210 m/min- For reeling operation: up to 60 m/min- In chain systems: up to 210 m/min (note: trouble-free operation influenced by chain length; for long chain systems, lower speed is recommended) |
In modern industrial environments, particularly in material handling, machine tools, and festoon systems, the demand for reliable, flexible, and durable power and control cables has never been higher. Among these, the PUR-HF D12Y11Y Low Voltage Festoon Cable stands out as a premium choice.
What Is the PUR-HF D12Y11Y Festoon Cable?
The PUR-HF D12Y11Y is a low-voltage, round, flexible cable specifically designed for festoon systems, drum reeling, and other applications requiring heavy-duty bending. It operates at 0.6/1 kV, ensuring safe and stable power and control transmission in demanding industrial conditions. Compliant with DIN VDE 0295/0293 standards, this cable combines flexibility, chemical resistance, and high mechanical strength.
How Does the PUR-HF D12Y11Y Compare with Other Festoon Cables?
Feature | PUR-HF D12Y11Y | Standard PVC Festoon Cable | Rubber-Sheathed Festoon Cable |
|---|---|---|---|
Sheath Material | Halogen-free PUR | PVC | Rubber |
Flexibility | High | Medium | Medium |
Temperature Range | -40°C to +80°C | 0°C to +70°C | -20°C to +70°C |
Chemical Resistance | Excellent | Moderate | Good |
Water Immersion | Up to 50m | Not suitable | Limited |
Flame Retardant | Yes | Limited | Limited |
From this comparison, it is evident that D12Y11Y excels in flexibility, safety, and durability, particularly in challenging environments like wet, chemical-laden, or high-abrasion industrial settings.
Where Can the D12Y11Y Festoon Cable Be Applied?
The D12Y11Y is engineered for diverse applications:
Festoon Systems: For gantry cranes, hall cranes, and chain transport systems under frequent bending.
Drum Reeling: For moderate mechanical stress applications.
Machine Tools: Ensuring power and control delivery in dynamic industrial machinery.
Materials Handling Systems: Reliable operation in conveyors, hoists, and automated storage systems.
Environmental Adaptability: Works in cold (-50°C) and hot (+80°C) conditions, withstanding chemical exposure and water immersion.
How Is the D12Y11Y Used in Indonesia?
In Indonesian industrial settings, D12Y11Y has been deployed in port cranes, mining conveyors, and automated warehouses.
Jakarta Port
Challenge: High-speed container cranes with frequent bending and exposure to seawater.
Solution: D12Y11Y festoon cable installed in chain and drum systems.
Outcome: Reduced maintenance, improved crane uptime, and enhanced worker safety due to halogen-free, flame-retardant sheath.
West Java Automotive Factory
Challenge: Machines requiring precise power and control signals with minimal interference.
Solution: D12Y11Y cables used for festoon and machine tool control systems.
Outcome: Smooth operation, low interference, and compliance with industrial safety standards.
These examples demonstrate the cable's adaptability in real-world, demanding conditions.
Frequently Asked Questions (FAQ)
What Is the Difference Between D12Y11Y and Standard PVC Festoon Cables?
The D12Y11Y features a halogen-free PUR sheath, offering superior flexibility, chemical resistance, and flame retardancy, unlike standard PVC cables.
Can the D12Y11Y Cable Be Used in Water?
Yes, it is suitable for permanent immersion up to 50 meters (non-potable water), making it ideal for port and mining applications.
What Is the Maximum Travel Speed for Festoon Systems?
Up to 210 m/min, though longer chain systems may require reduced speed to ensure trouble-free operation.
How Flexible Is the D12Y11Y?
With a minimum bending radius of 6x outer diameter and torsion ±25°/m, it supports frequent bending and drum reeling under heavy-duty conditions.
What Are the Available Core Sizes?
From 1.5 mm² to 240 mm², covering single-core, 4-core, 5-core, and control cable options with screened or individually screened pairs.
Is the Cable Flame Retardant?
Yes, the polyurethane outer sheath is halogen-free and flame retardant, compliant with IEC 60332-1.
Why Choose PUR-HF D12Y11Y for Industrial Applications?
Flexibility: Maintains performance under frequent bending and torsion.
Durability: Resistant to abrasion, chemicals, and water immersion.
Safety: Halogen-free and flame-retardant, minimizing toxic gas emission.
Versatility: Suitable for festoon, drum reeling, and chain systems in extreme temperatures.
Compliance: Conforms to DIN VDE 0295/0293, ensuring industrial safety and reliability.
How Does D12Y11Y Improve Operational Efficiency?
By combining mechanical resilience with high electrical performance, the D12Y11Y ensures:
Reduced downtime due to cable failure.
Enhanced safety in chemical, wet, or high-temperature environments.
Easy maintenance through clear core identification.
Compatibility with automated systems due to screened and individually screened core options.
If your facility requires robust, flexible, and safe festoon or drum reeling cables, the PUR-HF D12Y11Y Low Voltage Festoon Cable is the ideal solution. Contact a certified supplier today to consult on cable selection, installation, and customization for your industrial system.
