PUR BRAIDED D2X11Y 1 KV REELING CABLE FOR DRILLS AND LHD
Feichun PUR BRAIDED D2X11Y 1 KV REELING CABLE FOR DRILLS AND LHD
Application:
TROMMELFLEX-M-PUR is a flexible low voltage reeling cable with optimized dimensions and flame retardant, halogen-free polyurethane outer sheath. The cable is used as power supply for underground mining and tunnelling equipment and designed for frequently changing dynamic loads, such as reeling operation on drilling machines, scoops and LHD’s. Suitable to withstand the high mechanical stresses caused by reeling application and the abrasion to be expected in trailing operation.
Structure:
1. Central aramid element
2. Conductor Finely stranded copper, bare, class 5
3. Core insulation XLPE
4. Core arrangement Central Aramid carrier element; Three main conductors laid-up together with split earth conductor in the interstices. Cores twisted with very short length of lay Main cores: brown, black, grey
5. Earth conductor
6. Inner sheath Halogenfree polymer
7. Armoring / reinforcement Braiding
8. Outer sheath Polyurethane (PUR)
STANDARDS / APPROVALS:
DIN EN 60228/ IEC 60228 / VDE 0295 Conductor
DIN VDE 0298-300 Core identification
IEC 60502-1 Compound
DIN VDE 0298-4 Electrical parameters
DIN EN 60332-1-2 / IEC 60332-1-2 Fire performance
THERMAL PARAMETERS:
Max. conductor temperature 90 °C
Max. conductor temperature at short circuit 250 °C
Ambient temperature fix installation (min) -40 °C
Ambient temperature fix installation (max) 80 °C
Ambient temperature flexible installation (min) -30 °C
Ambient temperature flexible installation (max) 80 °C
CHEMICAL PARAMETERS:
Halogen free Yes
Ozone resistance Yes
Resistant to UV Yes
Max. water depth 10 m
MECHANICAL PARAMETERS:
Torsional stress +/- 50 °/m
Permanent tensile strength (rule) 25 N/mm²
Travel speed Reeling operation underground: 100 m/min
Bending radius (rule) Acc. to VDE 0298-3:
4 x D fixed installation
8 x D reeling operation
ELECTRICAL PARAMETERS:
Rated voltage U0/U (Um) 0.6/1 (1.2) kV
Test voltage 2.5 kV
AC test voltage (control cores) 2 kV
Nominal voltage U 1,000 V
Underground mining places some of the harshest demands on power cables: continuous reeling, torsion, abrasion, moisture, and strict fire-safety rules. This raises a common question among mining engineers and procurement teams:
Is the Feichun PUR Braided D2X11Y 1 kV Reeling Cable the right solution for drills and LHD equipment?
What Is the Feichun PUR Braided D2X11Y 1 kV Reeling Cable Designed For?
The Feichun PUR Braided D2X11Y 0.6/1 kV Reeling Cable is a low-voltage flexible mining cable engineered specifically for dynamic reeling operations in underground environments.
Which mining machines typically use this cable?
Underground drilling rigs
Load–Haul–Dump (LHD) machines
Scoops and shuttle cars
Tunnelling and development equipment
Its design focuses on frequent winding and unwinding, where cables must endure high tensile forces, torsion, and abrasion without premature failure.
Which International Standards Does D2X11Y Comply With?
Compliance is critical in regulated mining markets such as South Africa.
IEC / DIN EN 60228 – Conductor construction
DIN VDE 0298-300 – Core identification
IEC 60502-1 – Insulating and sheathing compounds
DIN VDE 0298-4 – Electrical parameters
IEC 60332-1-2 – Flame retardancy
These standards ensure electrical safety, mechanical integrity, and fire performance in underground mines.
Is the D2X11Y Cable Suitable for Harsh Underground Environments?
How does it perform in extreme temperatures?
Fixed installation: –40 °C to +80 °C
Flexible installation: –30 °C to +80 °C
Is it resistant to water and chemicals?
Halogen-free: ✔
Ozone resistant: ✔
UV resistant: ✔
Water depth resistance: up to 10 m
This makes it suitable for wet, humid, and chemically aggressive mine sections.
Which Cable Sizes and Configurations Are Available?
The D2X11Y range covers light to very high-power applications, from 3×25 mm² up to 3×240 mm², with optional earth and control cores.
Key options include:
3×25 + 3G6
3×95 + 3G16
3×150 + 3G25 + control cores
3×240 + 3G50 + control cores
Compact 4×16 variants
This flexibility allows engineers to match cable design precisely to machine load and drum geometry.
How Does D2X11Y Compare with Other Mining Reeling Cables?
Comparison Table: PUR Braided D2X11Y vs Rubber Reeling Cables
Feature | D2X11Y PUR Braided | Traditional Rubber Cable |
|---|---|---|
Outer sheath | PUR (halogen-free) | EPR/CR rubber |
Abrasion resistance | Excellent | Moderate |
Reeling life | Very long | Medium |
Tensile support | Aramid + braid | Limited |
Smoke & halogen | Low | Higher |
Maintenance frequency | Low | Higher |
For modern underground operations, PUR braided cables offer lower total cost of ownership.
What Are the Best Installation Practices for D2X11Y Reeling Cables?
How should it be installed on cable drums?
Maintain correct drum diameter
Avoid over-tensioning during reeling
Ensure proper alignment to reduce torsion
What should be avoided?
Sharp bending below specified radius
Dragging across sharp edges without protection
Mixing with incompatible cable clamps
Correct installation maximises lifespan and safety.
Frequently Asked Questions (FAQ)
Is D2X11Y suitable for continuous trailing and reeling?
Yes. It is designed for frequently changing dynamic loads, including reeling and trailing.
Can this cable replace rubber reeling cables?
In most modern mines, yes, especially where abrasion resistance and fire safety are priorities.
Is it compliant with underground fire safety requirements?
Yes. The cable is halogen-free and flame retardant, reducing toxic smoke in emergencies.
Can control cores be integrated?
Yes. Versions with additional control cores (2×1 mm² or 2×1.5 mm²) are available.
What Should You Consider Before Selecting This Cable?
Machine power demand
Drum diameter and travel speed
Required earth and control cores
Local regulatory and safety requirements
Selecting the correct configuration ensures long-term reliability and cost efficiency.
Why Choose Feichun PUR Braided D2X11Y for Your Mining Project?
The Feichun PUR Braided D2X11Y 1 kV Reeling Cable combines:
Advanced mechanical design
Proven PUR materials
International compliance
Real-world mining performance
It is a reliable, future-ready solution for drills and LHDs operating in demanding underground mines.
Call to Action (CTA)
If you are upgrading drilling or LHD equipment, or replacing worn reeling cables in underground operations:
👉 Contact Feichun for technical consultation, size selection, and project-specific recommendations.
Choosing the right reeling cable today can reduce downtime, improve safety, and lower long-term operating costs.
