(N)TSCGEWOEU VDE 0250-813 High Voltage Mobile Cable with Integrated Fiber Optics 3.6/6 kV to 12/20 kV for Cranes & Heavy Industrial Machinery
Application
Application | Specially designed for mobile equipment operating under high to extreme mechanical stresses with integrated fibre optics for the combined transmission of energy and data |
Mechanical Performance | Withstands high travel speeds, dynamic tensile loads, multidirectional movements, churning effects over rollers, and continuous torsional stresses |
Typical Equipment | Fast-moving container cranes, portal cranes, stacker reclaimers, and large-scale mobile industrial machinery |
Cable Structure
Component | Description |
|---|---|
Conductor | Phase and earth conductors made of tinned annealed stranded copper wires, Class 5 (VDE 0295 / IEC 60228) |
Conductor Screen | Extruded inner semiconductive rubber compound and semiconductive tape |
Insulation | High-grade special compound based on EPR quality ≥ 3GI3 (VDE 0207 – Part 20) |
Insulation Screen | Extruded outer semiconductive rubber compound, easily stripped, with semiconductive tape |
Optical Fiber | Core diameter: 50 / 62.5 / 9 μm ; Cladding: 125 μm ; Coating: 250 μm |
Fiber Covering | Up to 24 fiber cores in PBT |
Core Arrangement | Three-core design, earth conductor divided into two parts and placed between cores with fiber optic element; left-hand stranded |
Inner Sheath | Special rubber compound ≥ 5GM3 (VDE 0207 – Part 21) |
Reinforcement | Polyester thread braid, vulcanized and bonded between sheaths for high durability |
Outer Sheath | Special rubber compound ≥ 5GM5 (VDE 0207 – Part 21) |
Standards & Main Characteristics
Standard Basis | VDE 0250-813 |
General Requirements | VDE 0250-1 |
Guide to Use | VDE 0298-3 / VDE 0298-4 |
Electrical Tests | VDE 0472-501 / 512 / 508 / 502 / 503 |
Non-Electrical Tests | VDE 0472-401 / 402 / 602 / 615 / 613 |
Conductor Resistance | VDE 0295 / IEC 60228 |
Flame Retardant | IEC 60332-1-2 |
Oil Resistant | IEC 60811-404 |
UV Resistance | BS EN 50289-4-17 (Method B) |
Water Resistance | AD8 |
Operating Characteristics
Parameter | Value |
|---|---|
Rated Voltage | 3.6/6 kV · 6/10 kV · 8.7/15 kV · 12/20 kV |
Test Voltage | 11 kV · 17 kV · 24 kV · 29 kV |
Max. Conductor Temperature | 90°C |
Short Circuit Temperature | 250°C (max. 5 s) |
Min. Ambient Temperature | -50°C |
Current Carrying Capacity | According to VDE 0298-4 |
Min. Bending Radius | According to VDE 0298-3 |
Max. Tensile Load on Conductor | 20 N/mm² |
Max. Tensile Load (dynamic) | Up to 30 N/mm² (acc. VDE 0298-3 : 15 N/mm²) |
Torsional Stress | ± 25 °/m |
Min. Distance with S-Type Direction Changes | 20 × D |
Travel Speed | Max. 240 m/min |
Technical Specifications
High voltage mobile cables are critical in modern industrial applications, especially where mobile machinery like cranes, stacker-reclaimers, and container handling equipment operates under extreme mechanical stresses. Among these, the (N)TSCGEWOEU VDE 0250-813 High Voltage Mobile Cable with Integrated Fiber Optics stands out for combining energy transmission with data communication, making it suitable for high-speed, high-load industrial environments.
What Is the (N)TSCGEWOEU Cable and Why Is It Special?
The (N)TSCGEWOEU cable is designed specifically for mobile equipment operating under high to extreme mechanical stress. Unlike standard power cables, it integrates fiber optics to enable simultaneous energy and data transmission. This makes it ideal for applications where both power and communication signals are required, such as automation monitoring systems on large cranes.
Its design ensures durability under:
High travel speeds
Dynamic tensile loads
Multi-directional movement across planes
Churning effects on rollers
Continuous torsional stresses
It is therefore particularly suited for fast-moving container cranes, portal cranes, stacker-reclaimers, and large-scale industrial machinery.
What Are the Key Standards for the (N)TSCGEWOEU Cable?
The cable adheres to high industry standards ensuring performance and safety:
Electrical & Mechanical Standards: VDE 0250-813, VDE 0250-1
Guides for Use: VDE 0298-3 & 0298-4
Electrical Testing: VDE 0472 series
Non-Electrical Testing: VDE 0472-401, 402, 602, 615, 613
Conductor Resistance: VDE 0295, IEC 60228
Flame Retardant: IEC 60332 1-2
Oil Resistant: IEC 60811-404
UV Resistance: BS EN 50289-4-17 / Method B
Water Resistance: AD8
These certifications guarantee compliance with international safety, fire, chemical, and mechanical standards, which are critical for mobile high voltage equipment.
Where Is the (N)TSCGEWOEU Cable Used?
The (N)TSCGEWOEU is designed for environments with extreme mechanical and electrical demands. Typical applications include:
Container Cranes – Supporting energy and data transmission during rapid horizontal and vertical movements.
Portal Cranes – Handling heavy loads in ports with high dynamic stress.
Stacker-Reclaimers – Moving bulk materials in mining and industrial yards with torsional and bending stress.
Industrial Machinery – Large mobile machinery in cement, steel, and power plants requiring high mechanical resistance and flexible energy/data supply.
Its fiber optics integration ensures real-time monitoring, data acquisition, and automation control, which is increasingly demanded in Industry 4.0 scenarios.
How Does the (N)TSCGEWOEU Cable Compare With Other Mobile High Voltage Cables?
Feature | (N)TSCGEWOEU | Standard Mobile HV Cable | PUR-Based Reeling Cable |
|---|---|---|---|
Fiber Optics | Integrated | Not available | Optional |
Max Travel Speed | 240 m/min | 150–200 m/min | 200 m/min |
Mechanical Stress Resistance | Extreme | High | Moderate |
Oil & UV Resistance | Yes | Limited | Yes |
Tensile Load Capacity | Up to 30 N/mm² | 15–20 N/mm² | 20 N/mm² |
This comparison highlights that (N)TSCGEWOEU is more advanced for applications where both mechanical endurance and data communication are required.
What Are Common Questions About (N)TSCGEWOEU Cables?
Can This Cable Be Used in Tropical or Coastal Environments?
Yes. The outer sheath is UV-resistant (BS EN 50289-4-17) and water-resistant (AD8). Its oil and chemical resistance ensures performance in challenging environments such as Indonesian ports or tropical industrial sites.
How Long Does This Cable Last Under Continuous Use?
With proper installation and maintenance, the cable can last 10–15 years in mobile heavy-duty applications. Periodic inspection of bends and outer sheath wear is recommended.
Can the Integrated Fiber Optics Handle Data Communication in Automation Systems?
Yes. With fiber cores up to 24 and diameters of 9–62.5 μm, the cable supports high-speed signal transmission for monitoring, control, and real-time automation.
Is This Cable Safe in Case of Fire?
The cable has flame-retardant properties (IEC 60332 1-2), reducing fire propagation risk and enhancing safety in industrial environments.
How Should It Be Maintained?
Inspect the outer sheath regularly for abrasion, cuts, or deformation.
Check fiber optic integrity using OTDR measurements.
Verify mechanical supports like rollers and festoons are aligned to reduce torsion.
Why Should You Choose (N)TSCGEWOEU for Your Industrial Machinery?
High Mechanical Endurance: Handles extreme torsion, bending, and dynamic loads.
Integrated Fiber Optics: Supports both power and data, reducing the need for separate communication cables.
Wide Voltage Range: 3.6/6 kV to 12/20 kV for diverse machinery requirements.
International Standards Compliance: VDE, IEC, and BS standards ensure global safety and reliability.
Proven Performance in Indonesia: Tropical, port, and industrial applications demonstrate resilience.
CTA: For industrial operators, ports, or crane manufacturers seeking high-performance mobile cables, the (N)TSCGEWOEU offers a proven combination of mechanical strength, electrical reliability, and integrated communication capability. Contact certified suppliers to get specifications tailored to your machinery.
