(N)GRDGCGOEU Low Voltage Screened Festoon Cable 0.6/1 kV DIN VDE 0250-814 Compliant EMC Shielded Power & Control Cable for Crane and Material Handling Systems

Application

For use on festoon systems, e.g., gantry cranes, hall gantry cranes, rack material handling equipment, transportation systems, or machine tools. Especially suitable where power cables may interfere with data cables or where maximum emission values according to EN 55011/55022 must be achieved. Used under high mechanical stresses and frequent bending. Also suitable as flexible motor power supply cable.

Type Designation

(N)GRDGCGOEU-J

Standard

Based on DIN VDE 0250-814

Certifications / Approvals

VDE Reg. Nr. 7841; GOST-R

Installation Notes

- Short circuit can occur between phase conductor and screen or protective conductor due to external damage; only screen/protective conductor cross-section carries fault current. Resistance depends on distance to ground connection.

- For festoon applications, cross-sections beyond 3x50 mm² are not recommended.

Conductor

Bare electrolytic copper, finely stranded, class 5. Earth conductor: tinned, extremely finely stranded copper, class FS (better than class 5).

Insulation

High-grade special compound based on high-quality EPR (at least GI3);

improved mechanical and electrical characteristics.

Core Identification

Light-colored insulation with black printed numbers for power/control;

earth conductor green/yellow.

Core Arrangement

- Up to 10 mm²: 4-core design.

- From 16 mm²: three main conductors; earth conductor split into three parts, placed into interstices.

Inner Sheath

Basic material: EPR, compound type GM1b, color black.

Screen over Inner Sheath

Braid screen of tinned copper wires, surface coverage >80%, transfer impedance <100 mΩ/m at ≤30 MHz.

Outer Sheath

Basic material: PCP, rubber compound 5GM3, color black.

Rated Voltage

0.6/1 kV (600/1000 V)

Max. Permissible Operating Voltage

AC: 0.7/1.2 kV DC: 0.9/1.8 kV

AC Test Voltage

5 kV (5 min)

Peak Voltage

2400 V

Max. AC Voltage for Frequency Converter Connection

690 V

EMC

Main application due to special cable design.

Current Carrying Capacity

According to DIN VDE 0298-4

Resistance to Oil

According to DIN EN 60811-404 and DIN VDE 0473-811-404, paragraph 10

Weather Resistance

Suitable for unrestricted outdoor/indoor use; resistant to ozone, UV, and moisture.

Max. Permissible Temperature at Conductor

90 °C

Max. Short Circuit Temperature

250 °C

Ambient Temperature (Fixed Installation)

-50 °C to +80 °C

Ambient Temperature (Fully Flexible Operation)

-35 °C to +80 °C

Max. Tensile Load on Conductor

15 N/mm²

Torsional Stress

Not allowed

Minimum Bending Radius

According to DIN VDE 0298 part 3

Travel Speed (Trolley / Festoon System)

Up to 240 m/min

Note: Operation influenced by space, cable weight, loop length, number of motor-driven carriers.

Consult manufacturer for speeds beyond 240 m/min.

Additional Tests

Bending test

In modern crane, gantry, and material handling systems, power and control cables are constantly exposed to frequent bending, mechanical stress, and electromagnetic interference (EMI). This raises a critical question for engineers and system designers:

Is there a low-voltage festoon cable that combines flexibility, EMC shielding, durability, and international compliance?

The (N)GRDGCGOEU Low Voltage Screened Festoon Cable (0.6/1 kV) is one of the most trusted answers. Designed in accordance with DIN VDE 0250-814, this cable is widely used in cranes, automated material handling systems, and machine tools, especially where EMC performance and operational reliability are essential.

What Is (N)GRDGCGOEU Festoon Cable Used For?

The (N)GRDGCGOEU is a low-voltage, round, screened power and control cable specifically designed for festoon systems operating under:

  • High mechanical stress

  • Frequent bending

  • High travel speeds

  • Strict EMC requirements

Typical applications include:

  • Gantry cranes and hall cranes

  • Rack-based material handling systems

  • Automated transportation systems

  • Machine tools with moving cable carriers

  • Flexible motor power supply connections

It is especially suitable for environments where power cables may interfere with data or control cables, or where EN 55011 / EN 55022 emission limits must be met.

Why Is EMC Shielding Important in Festoon Systems?

In industrial environments, variable frequency drives (VFDs), motors, and power electronics generate electromagnetic noise. Without proper shielding, this can cause:

  • Signal interference

  • Control errors

  • Sensor malfunction

  • PLC communication faults

The braided copper screen (>80% coverage) in the (N)GRDGCGOEU cable provides excellent EMC performance, with low transfer impedance across a wide frequency range (up to 30 MHz). This ensures:

  • Stable control signals

  • Reduced system downtime

  • Compliance with EMC regulations

How Should (N)GRDGCGOEU Cable Be Installed?

Key Installation Recommendations

  • Avoid torsional stress (not allowed)

  • Ensure proper grounding of the screen

  • Use appropriate cable carriers for weight and loop length

  • Do not exceed recommended cross-sections for festoon use

  • Consult manufacturer for speeds above 240 m/min

Correct installation significantly improves service life and EMC performance.


Frequently Asked Questions (FAQ)

Is (N)GRDGCGOEU suitable for outdoor use in Indonesia?

Yes. The PCP outer sheath resists UV, ozone, humidity, and oil, making it ideal for tropical environments.

Can this cable be used with frequency converters?

Yes. It supports up to 690 V AC with VFDs and offers excellent EMC protection.

Why is cross-section above 3×50 mm² not recommended for festoon systems?

Larger cross-sections increase weight and mechanical stress, which can reduce bending life and system reliability.

Is this cable approved under international standards?

Yes. It complies with DIN VDE 0250-814 and holds VDE and GOST-R approvals.


If you are designing or upgrading crane, port, or material handling systems and require a reliable, EMC-compliant festoon cable, the (N)GRDGCGOEU Low Voltage Screened Festoon Cable is a proven solution.

👉 Contact an experienced cable supplier or manufacturer today to select the correct size, optimize installation, and ensure long-term operational reliability.