ICEA S-75-381 Type SHD-GC Three-Conductor Round Portable Power Cable TPU Jacket 15kV for Drag Lines, Shovels, Dredges, Drills and for Power Feeders

ICEA S-75-381 Type SHD-GC Three-Conductor Round Portable Power Cable TPU Jacket 15kV for Drag Lines, Shovels, Dredges, Drills and for Power Feeders

Applications :

These heavy duty cables are designed for heavy mobile equipment such as drag lines, shovels, dredges,drills and for power feeders.

Standards :

ICEA S-75-381/NEMA WC 58

 

ASTM B 172

 

ASTM B 33

 

CAN/CSA C22.2 No. 96

Construction :

Conductor

Stranded annealed tinned copper conductor.

Conductor Shield

Conducting layer.

Insulation

Ethylene Propylene Rubber (EPR).

Insulation Shield

Conducting tape + Tinned copper/textile braid.

Ground Check Conductor

Tinned copper conductor with a yellow polypropylene insulation.

Grounding Conductor

Tinned copper conductor.

Jacket

Thermoplastic Polyurethane (TPU) Jacket, black.

Options :

  • Other jacket materials such as CPE/CSP/PCP/NBR/PVC are available upon request.

  • Two-layer jacket with reinforcing fibre between the two layers can be offered as an option.

Mechanical and Thermal Properties :

  • Minimum Bending Radius: 8×OD.

  • Maximum Conductor Operating Temperature: +90℃.

Dimensions and Weight :

Construction

No. of
Strands

Grounding
Conductor
Size

Ground
Check
Conductor
Size

Nominal Insulation
Thickness

Nominal Jacket
Thickness

Nominal Overall
Diameter

Nominal Weight

Ampacity

No. of cores
×AWG/kcmil

-

AWG/
kcmil

AWG/
kcmil

inch

mm

inch

mm

inch

mm

lbs/kft

kg/km

A

3×2

259

6

8

0.210

5.3

0.235

6.0

2.41

61.2

3145

4679

164

3×1

259

5

8

0.210

5.3

0.235

6.0

2.52

64.0

3567

5307

187

3×1/0

266

4

8

0.210

5.3

0.250

6.4

2.64

67.0

3976

5916

215

3×2/0

323

3

8

0.210

5.3

0.250

6.4

2.73

69.3

4526

6734

246

3×3/0

418

2

8

0.210

5.3

0.265

6.7

2.90

73.7

5231

7783

283

3×4/0

532

1

8

0.210

5.3

0.265

6.7

3.05

77.5

6033

8976

325

Ampacity-Based on a conductor temperature of 90℃ and an ambient air temperature of 40℃, per ICEA S-75-381.

When powering drag lines, electric shovels, dredges, drills, and mobile power feeders, not all high-voltage cables are created equal. ICEA S-75-381 Type SHD-GC Three-Conductor Round Portable Power Cable with TPU Jacket (15kV) is specifically engineered to survive the mechanical abuse, electrical stress, and harsh environments typical of large-scale surface and underground mining operations.

What Does “Type SHD-GC” Mean in ICEA S-75-381 Cables?

Type SHD-GC is a standardized designation under ICEA S-75-381 / NEMA WC 58 for Shielded Heavy-Duty, Ground-Check portable power cables.

Breaking it down:

  • S (Shielded) – Each phase conductor is electrically shielded to control electric stress and reduce partial discharge.

  • H (Heavy-Duty) – Designed for severe mechanical conditions and repeated flexing.

  • D (Extra Heavy Duty) – Enhanced insulation and mechanical robustness.

  • GC (Ground Check) – Includes a dedicated ground-check conductor for continuous grounding integrity monitoring.

This construction makes SHD-GC cables suitable for 15kV class mobile equipment, where safety, reliability, and durability are non-negotiable.

What Standards Does Type SHD-GC 15kV Portable Power Cable Comply With?

Type SHD-GC cables are manufactured to meet multiple international standards:

  • ICEA S-75-381 / NEMA WC 58 – Portable power and mining cable requirements

  • ASTM B172 – Tinned copper conductors

  • ASTM B33 – Tinned copper wire

  • CAN/CSA C22.2 No. 96 – Portable power cable safety compliance

These standards ensure electrical performance, mechanical endurance, and safety compliance across global mining markets, including Australia, and the Americas.

How Is ICEA S-75-381 Type SHD-GC 15kV Cable Constructed?

What Type of Conductor Is Used?

  • Stranded annealed tinned copper

  • High flexibility, excellent conductivity, and corrosion resistance in wet or chemically aggressive environments

Why Is a Conductor Shield Necessary?

  • A conductive layer around each conductor ensures uniform electric stress distribution

  • Reduces insulation aging and partial discharge risk at 15kV

What Insulation Material Is Used and Why?

  • Ethylene Propylene Rubber (EPR)

  • Chosen for:

    • High dielectric strength

    • Excellent heat resistance

    • Superior flexibility compared to XLPE

How Does the Insulation Shield Improve Safety?

  • Conductive tape + tinned copper/textile braid

  • Provides:

    • Controlled electric field

    • Effective grounding

    • Improved fault detection

What Is the Function of the Ground Check Conductor?

  • Tinned copper conductor with yellow polypropylene insulation

  • Enables ground-monitoring systems to instantly detect grounding failures

Why Use a TPU Jacket Instead of Traditional Rubber?

The Thermoplastic Polyurethane (TPU) jacket offers:

  • Exceptional abrasion and cut resistance

  • Superior oil, fuel, and chemical resistance

  • Lower friction for easier dragging over rock and soil

  • Better performance in cold and hot climates

Where Is Type SHD-GC 15kV Portable Power Cable Typically Used?

Why Are Drag Lines and Electric Shovels Ideal Applications?

  • Continuous movement and cable dragging

  • High current demand

  • Harsh mechanical abuse

Why Is SHD-GC Used for Dredges and Drills?

  • Wet, abrasive, and chemically aggressive environments

  • Need for reliable grounding and fault detection

How Is It Used as a Power Feeder?

  • Temporary or semi-permanent power supply to mobile substations

  • Safer than rigid MV cables in dynamic layouts


What Installation Practices Maximize Service Life?

How Should Bending and Routing Be Managed?

  • Maintain minimum bending radius (8×OD)

  • Avoid sharp edges and pinch points

What About Handling and Storage?

  • Do not twist under tension

  • Store on reels in dry, shaded areas

Why Is Ground Check Testing Critical?

  • Verify continuity before energizing

  • Essential for compliance and personnel safety


Frequently Asked Questions About Type SHD-GC 15kV Portable Power Cable

Is TPU better than CPE or CSP jackets?

Yes, TPU provides superior abrasion, oil resistance, and durability, especially for dragged cables.

Can SHD-GC cables be customized?

Yes. Options include:

  • CPE, CSP, PCP, NBR, or PVC jackets

  • Dual-layer jackets with reinforcing fibre

Is SHD-GC suitable for underground mining?

Yes, when installed according to ventilation, fire, and safety regulations.

How long can SHD-GC cables last in the field?

With proper handling, service life often exceeds 5–8 years in heavy-duty applications.


Why Choose ICEA S-75-381 Type SHD-GC 15kV Cable for Your Operation?

If your operation relies on high-voltage mobile equipment, Type SHD-GC offers:

  • Proven safety and compliance

  • Superior mechanical durability

  • Reliable power delivery under extreme conditions


How Do You Select the Right SHD-GC Cable for Your Project?

Choosing the correct conductor size, jacket material, and grounding configuration directly impacts safety and uptime.

👉 Contact a professional mining cable supplier to:

  • Match ampacity to your equipment load

  • Optimize jacket material for site conditions

  • Ensure full compliance with ICEA and CSA standards