ICEA S-75-381 Type SHD-GC Three-Conductor Round Portable Power Cable CPE Jacket 5kV Designed for Longwall Shearers, Continuous Miners and Mobile Equipment
Feichun ICEA S-75-381 Type SHD-GC Three-Conductor Round Portable Power Cable CPE Jacket 5kV Heavy Duty Cable
Applications :
These heavy duty cables are designed for applications such as longwall shearers, continuous miners and mobile equipment such as shovels, dredges and drills.
Standards :
ICEA S-75-381/NEMA WC 58
ASTM B 172
ASTM B 33
CAN/CSA C22.2 No. 96 |  |
Construction :
Conductor | Stranded annealed tinned copper conductor. |
Conductor Shield | Conducting layer. |
Insulation | Ethylene Propylene Rubber (EPR). |
Insulation Shield | Tinned copper/textile braid. |
Ground Check Conductor | Tinned copper with a yellow polypropylene insulation. |
Grounding Conductor | Tinned copper conductor. |
Jacket | Reinforced extra-heavy-duty Chlorinated Polyethylene (CPE), black. |
Options :
Other jacket materials such as CSP/PCP/NBR/PVC/TPU are available upon request.
Two-layer jacket with reinforcing fibre between the two layers can be offered as an option.
Mechanical and Thermal Properties :
Minimum Bending Radius: 6×OD.
Maximum Conductor Operating Temperature: +90℃.
Dimensions and Weight :
Construction | No. of | Grounding | Ground | Nominal Insulation | Nominal Jacket | Nominal Overall | Nominal Weight | Ampacity | ||||
No. of cores | - | AWG/ | AWG/ | inch | mm | inch | mm | inch | mm | lbs/kft | kg/km | A |
3×6 | 133 | 10 | 8 | 0.110 | 2.8 | 0.185 | 4.7 | 1.56 | 39.6 | 1560 | 2322 | 93 |
3×4 | 259 | 8 | 8 | 0.110 | 2.8 | 0.185 | 4.7 | 1.68 | 42.7 | 1895 | 2820 | 122 |
3×2 | 259 | 6 | 8 | 0.110 | 2.8 | 0.205 | 5.2 | 1.87 | 47.5 | 2445 | 3639 | 159 |
3×1 | 259 | 5 | 8 | 0.110 | 2.8 | 0.205 | 5.2 | 1.95 | 49.5 | 2800 | 4167 | 184 |
3×1/0 | 266 | 4 | 8 | 0.110 | 2.8 | 0.220 | 5.6 | 2.08 | 52.8 | 3230 | 4807 | 211 |
3×2/0 | 329 | 3 | 8 | 0.110 | 2.8 | 0.220 | 5.6 | 2.20 | 55.9 | 3800 | 5655 | 243 |
3×3/0 | 418 | 2 | 8 | 0.110 | 2.8 | 0.235 | 6.0 | 2.36 | 59.9 | 4475 | 6660 | 279 |
3×4/0 | 532 | 1 | 8 | 0.110 | 2.8 | 0.235 | 6.0 | 2.50 | 63.5 | 5265 | 7835 | 321 |
3×250 | 627 | 1/0 | 6 | 0.120 | 3.0 | 0.250 | 6.4 | 2.69 | 68.3 | 6105 | 9085 | 355 |
3×300 | 741 | 1/0 | 6 | 0.120 | 3.0 | 0.250 | 6.4 | 2.81 | 71.4 | 6875 | 10231 | 398 |
3×350 | 888 | 2/0 | 6 | 0.120 | 3.0 | 0.265 | 6.7 | 2.95 | 74.9 | 7795 | 11600 | 435 |
3×500 | 1221 | 4/0 | 6 | 0.120 | 3.0 | 0.280 | 7.1 | 3.31 | 84.1 | 10415 | 15499 | 536 |
Ampacity-Based on a conductor temperature of 90℃ and an ambient air temperature of 40℃, per ICEA S-75-381.
What does “Type SHD-GC 5kV” mean under ICEA S-75-381?
When users search for Type SHD-GC 5kV, they are usually trying to understand three key things:
the cable classification, its voltage rating, and its intended mining applications.
Under ICEA S-75-381 / NEMA WC 58, Type SHD-GC refers to a Shielded, Heavy-Duty, Ground-Check portable power cable designed specifically for high-mechanical-stress mining environments. The 5kV voltage rating allows the cable to safely supply power to high-load underground mining equipment, where long cable runs and harsh conditions are common.
This cable type is widely used on:
Longwall shearers
Continuous miners
Mobile mining equipment such as shovels, drills, and dredges
Why is Type SHD-GC 5kV preferred over standard portable power cables?
Mining environments demand more than just electrical performance. Mechanical abuse, moisture, oil exposure, abrasion, and repeated bending are everyday realities underground.
Type SHD-GC 5kV cables stand out because they combine:
Electrical shielding for safety
Ground check conductors for continuous monitoring
Extra-heavy-duty CPE jackets for mechanical protection
Compared with lighter-duty portable cables, SHD-GC cables provide higher reliability, longer service life, and improved compliance with mining safety regulations.
What are the key mechanical and thermal performance characteristics?
Mining cables must survive constant mechanical stress.
Minimum bending radius: 6 × overall diameter
Maximum conductor operating temperature: +90 °C
These properties ensure the cable can handle:
Tight routing on mobile machinery
Continuous movement without insulation failure
What electrical ratings and ampacity should users consider?
Ampacity values are calculated based on:
90 °C conductor temperature
40 °C ambient air temperature
ICEA S-75-381 guidelines
This ensures safe current carrying capacity under realistic mining conditions.
How do different SHD-GC 5kV sizes compare?
How do I choose the right conductor size?
Below is a simplified comparison table to help users understand selection logic:
Size (3-Core) | Overall Diameter (mm) | Ampacity (A) | Typical Application |
|---|---|---|---|
3×6 AWG | 39.6 | 93 | Light mobile equipment |
3×2 AWG | 47.5 | 159 | Medium continuous miners |
3×1/0 | 52.8 | 211 | Longwall shearers |
3×4/0 | 63.5 | 321 | High-power shearers |
3×500 kcmil | 84.1 | 536 | Extreme-load systems |
Larger sizes are typically chosen for:
Longer cable runs
Higher power demand
Reduced voltage drop
Where is ICEA S-75-381 Type SHD-GC 5kV cable used in real mining operations?
What are the typical application scenarios?
Longwall shearer power supply
Continuous miners in coal and hard-rock mining
Mobile drills and shovels
High-power dredging systems
What installation practices improve service life?
How should SHD-GC 5kV cables be installed?
Recommended practices include:
Respecting the minimum bending radius
Avoiding sharp edges and pinch points
Using proper cable hangers and rollers
Ensuring correct grounding and ground-check termination
Proper installation can double the operational lifespan of a mining cable.
Frequently Asked Questions (FAQ)
Is Type SHD-GC suitable for surface mining?
Yes. While designed for underground use, SHD-GC performs excellently on surface mobile equipment exposed to oil, UV, and abrasion.
Can SHD-GC 5kV cables replace Type G or Type W cables?
In high-power or safety-critical applications, SHD-GC is superior, offering shielding and ground-check functionality not available in Type G or Type W cables.
How does SHD-GC compare with SHD-C or SHD-PCG?
SHD-GC: includes ground check and grounding conductor
SHD-C: no ground check
SHD-PCG: designed for different grounding configurations
SHD-GC is preferred where continuous grounding verification is required.
What standards does this cable comply with?
ICEA S-75-381 / NEMA WC 58
ASTM B172, ASTM B33
CAN/CSA C22.2 No. 96
These ensure global acceptance in mining projects.
Why choose Feichun ICEA S-75-381 Type SHD-GC 5kV cable?
Feichun’s SHD-GC 5kV cable combines:
Proven compliance with international mining standards
Robust mechanical design for harsh environments
Customizable jacket and construction options
Reliable performance in real mining operations
Selecting the correct mining cable directly impacts safety, uptime, and operational cost.
If you are planning a longwall, continuous mining, or mobile equipment project:
👉 Consult with an experienced mining cable supplier
👉 Request technical datasheets or custom configurations
👉 Ensure compliance with ICEA and local mining regulations
A properly selected Type SHD-GC 5kV cable is not just a component—it is a critical safety system.
