D12Y11YU11Y 0.6/1kV Low Voltage Reeling Cable – Halogen-Free PUR Sheathed Heavy-Duty Flexible Cable for High Mechanical Stress Applications

Application:

Flexible low voltage reeling cable for application under high mechanical stresses

Global data:

Type designation                                        D12Y11YU11Y-J/O

Design features

Conductor                                                         Plain copper, flexible class 5 acc. to DIN EN 60228 / DIN VDE 0295

Insulation                                                          Halogen free compound, based on polyester

Core identification                                           Up to 5 cores: colored in accordance with DIN VDE 0293-308

                                                                            From 6 cores: natural color with black numbers

Core arrangement                                            Central textile carrier unit; cores twisted with short length of lay

Inner sheath                                                      Polyurethan, halogen free, flame retardant

Reinforcement                                                  Open braiding of support

Outer sheath                                                     Polyurethane, halogen free, flame retardant, opaque;

                                                                            Colour: black

Electrical parameters:

Rated voltage                                                        0.6/1 kV (600/1000V)

Max. permissible operating voltage                  AC 0.7/1.2 kV

Max. permissible operating voltage                  DC 0.9/1.8 kV

AC Test Voltage                                                    4 kV (5 Min.)

Current Carrying Capacity description             Acc. to DIN VDE 0298-4

Chemical parameters:                                                                                     

Resistance to fire                                                 Similar to IEC 60332-1

Water resistance                                                   The cables are suitable for permanent use in water (no drinking water) up to 50 meter diving depth.

Thermal parameters:

Max. permissible temperature at conductor                  90 °C

Max. short circuit temperature of the conductor          250 °C

Ambient temperature for fixed installation                    min -50 °C ; max +80 °C

Ambient temperature in fully flexible operation            min -40 °C ; max +80 °C

Mechanical parameters:

Max. tensile load on the conductor                                     25 N/mm²

Torsional stress                                                                      ± 50 °/m Min. bending radius

                                                                                                  6 x D (Proved by flexing tests acc. to HD 22.2 part 3.1)

Travel speed                                                                            - Reeling operation: no restriction (for speed beyond 180 m/min please consult the manufacturer);

                                                                                                  - Festoon system: up to 180 m/min.

When engineers search for a reliable low voltage reeling cable that can survive continuous bending, tensile stress, torsion, water exposure, and harsh industrial environments, one model frequently appears: D12Y11YU11Y 0.6/1kV reeling cable.

But what exactly is D12Y11YU11Y, how does it differ from other reeling cables, and where is it best applied, especially in demanding markets such as South African mining, ports, and heavy industry?

What Is the D12Y11YU11Y Reeling Cable Designed For?

The D12Y11YU11Y is a low voltage flexible reeling cable rated at 0.6/1 kV, specifically engineered for applications under high mechanical stress.

It is typically used on:

  • Cable drums (reeling systems)

  • Festoon systems

  • Mobile machinery with constant movement

  • Equipment exposed to torsion, traction, and water

Its PUR (polyurethane) outer sheath, halogen-free insulation, and textile-reinforced core design make it especially suitable for long travel distances and continuous operation.


What Are the Electrical Parameters of D12Y11YU11Y?

What Is the Rated Voltage of D12Y11YU11Y?

  • Rated voltage: 0.6/1 kV (600/1000 V)

  • Max AC operating voltage: 0.7/1.2 kV

  • Max DC operating voltage: 0.9/1.8 kV

  • AC test voltage: 4 kV / 5 minutes

These values make it suitable for industrial low-voltage power and control systems.


What Is the Current Carrying Capacity?

Current ratings are calculated according to DIN VDE 0298-4, assuming:

  • Surface installation

  • 30 °C ambient temperature

Example:

Size

Current Capacity

4×6 mm²

53 A

4×16 mm²

99 A

4×35 mm²

162 A


Is the D12Y11YU11Y Reeling Cable Resistant to Water, Fire, and Temperature? 

Can the Cable Operate in Water?

Yes. The D12Y11YU11Y cable is suitable for:

  • Permanent immersion

  • Up to 50 m water depth

  • Non-drinking water environments

This is especially important for ports, underground mines, and coastal facilities.


What Are the Thermal Limits?

  • Max conductor temperature: 90 °C

  • Short-circuit temperature: 250 °C

  • Ambient (fixed): −50 °C to +80 °C

  • Ambient (flexible): −40 °C to +80 °C


Where Is the D12Y11YU11Y Reeling Cable Commonly Used?

Typical Application Scenarios

  • Mining machinery (open-cast & underground)

  • Ship loaders and unloaders

  • Container cranes and RTGs

  • Conveyor systems

  • Mobile industrial equipment

  • Port bulk handling systems


How Does D12Y11YU11Y Compare With Other Reeling Cables?

Comparison Table: PUR vs Rubber Reeling Cables

Feature

D12Y11YU11Y (PUR)

Rubber Reeling Cable

Abrasion resistance

Excellent

Medium

Water immersion

Up to 50 m

Limited

Oil & chemical resistance

High

Moderate

Service life

Long

Shorter

Maintenance frequency

Low

Higher


Frequently Asked Questions About D12Y11YU11Y Reeling Cable

Is D12Y11YU11Y Suitable for Continuous Reeling?

Yes. It is specifically designed for continuous reeling and unreeling under high mechanical stress.


Can It Be Used as a Festoon Cable?

Yes, up to 180 m/min, making it suitable for cranes and monorail systems.


Is the Cable Halogen-Free?

Yes. Both insulation and sheathing materials are halogen-free and flame retardant.


What Core Configurations Are Available?

  • Control cables: up to 36 cores

  • Power cables: 4-core and 5-core

  • Cross-sections: 1.5 mm² to 35 mm²


Why Choose the D12Y11YU11Y Reeling Cable?

The D12Y11YU11Y low voltage reeling cable combines:

  • Superior mechanical endurance

  • Proven electrical performance

  • Long-term cost efficiency

  • Suitability for harsh South African environments

👉 Looking for technical datasheets, selection support, or project-specific recommendations?
Contact a professional reeling cable supplier to ensure the right configuration for your application.