Anhui Feichun Special Cable Co.,Ltd Li.wang@feichuncables.com

BS 6708 Type 7S 640/1100V EPR Insulated Heavy-Duty Mining Power Cable for Excavators & Crushing Equipment
Feichun BS 6708 Type 7S 640/1100V EPR Insulated Heavy-Duty Mining Power Cable for Excavators & Crushing Equipment
APPLICATION:
Used for supplying excavating, crushing machines
and equipment.
Cable Structure:
CONDUCTOR : Electrolytic, stranded, tinned copper wire IEC 60228 Class 5
INSULATION : EPR (Ground core is not insulated).
SEPERATOR : Colored Textile tape for core identification.
SCREEN : Tinned copper / Nylon braided screen over phase cores. Pilot unit is not screened.
LAYUP : All cores are laid up in contact with the bare copper earth conductor.
BEDDING : Rubber based bedding compound.
OUTER SHEATH : Heavy duty chloroprene outer sheath.
Cable Properties:
RELATED STANDARDS : BS 6708
RATED VOLTAGE : 640/1100 V
TEST VOLTAGE : 3 kV – 2,5kV (Pilot cores)
Technical Specifications:
Cross Section | 3×50+25+3×4 | 3×70+35+3×6 | 3×95+50+3×6 | 3×120+50+3×10 | 3×150+70+3×10 | |
|---|---|---|---|---|---|---|
Phase Conductor | ||||||
Number and cross section | mm2 | 3×50 | 3×70 | 3×95 | 3×120 | 3×150 |
Insulation diameter | Nom. mm | 13.60 | 15.70 | 17.25 | 20.05 | 22.20 |
Screen diameter | Nom. mm | 15.90 | 18.00 | 19.55 | 22.35 | 24.50 |
Earth Conductor | ||||||
Number and cross section | mm2 | 1×25 | 1×35 | 1×50 | 1×50 | 1×70 |
Stranding | mm | 196/0,40 | 276/0,40 | 396/0,40 | 396/0,40 | 360/0,50 |
Conductor diameter | Nom. mm | 6.75 | 8.00 | 9.75 | 9.75 | 11.60 |
Pilot Conductors | ||||||
Number and cross section | mm2 | 3×4 | 3×6 | 3×6 | 3×6 | 3×10 |
Stranding | mm | 56/0,30 | 84/0,30 | 84/0,30 | 80/0,40 | 80/0,40 |
Conductor diameter | Nom. mm | 2.60 | 3.50 | 3.50 | 4.40 | 4.40 |
Insulation diameter | Nom. mm | 5.55 | 6.40 | 6.40 | 7.30 | 7.30 |
Diameter over sheath | Nom. mm | 15.60 | 17.70 | 19.25 | 22.05 | 24.20 |
Cable details | ||||||
Min. overall diameter | mm | 48.5 | 55.1 | 62.4 | 68.0 | 70.4 |
Max. overall diameter | mm | 51.8 | 58.8 | 66.1 | 72.5 | 78.4 |
Min. bending radius | mm | 420 | 470 | 530 | 580 | 630 |
Max. pulling tension | kgf | 1.12 | 1.57 | 2 | 2 | 2 |
Appx. cable weight | kg/km | 4.45 | 6.08 | 6.65 | 8.3 | 10.5 |
Copper weight | kg/km | 2.2 | 3.15 | 4.25 | 4.8 | 5.3 |
Electrical details | ||||||
“Continuous current rating at 25°C Ambient” | A | 170 | 205 | 250 | 295 | 320 |
“Intermittent current rating at 25°C Ambient” | A | 200 | 250 | 310 | 355 | 385 |
Max. DC resistance at 20°C | ||||||
Phase Conductors | Ω /km | 0.393 | 0.277 | 0.21 | 0.164 | 0.132 |
Pilot Conductors | Ω /km | 5.47 | 3.6 | 3.6 | 2.09 | 2.09 |
3 screens and earth in parallel connection | Ω /km | 0.44 | 0.3 | 0.26 | 0.24 | 0.176 |
Nom. reactance at 50Hz | Ω /km | 0.098 | 0.095 | 0.094 | 0.092 | 0.08 |
Nom. reactance at 60Hz | Ω /km | 0.118 | 0.114 | 0.113 | 0.11 | 0.096 |
Min. insulation resistance at 20°C | M Ω /km | 285 | 260 | 250 | 250 | 250 |
3 phase voltage drop on full load current | mV/A/m | 0.84 | 0.61 | 0.47 | 0.38 | 0.32 |
When powering excavators, crushers, and heavy mobile mining equipment, ordinary industrial cables are simply not enough. Harsh mechanical stress, vibration, moisture, and electrical loading demand a purpose-designed mining power cable.
One of the most proven solutions in this category is the Feichun BS 6708 Type 7S 640/1100V EPR Insulated Heavy-Duty Mining Cable, engineered specifically for excavating and crushing applications operating under demanding site conditions.
What Does the BS 6708 Type 7S Standard Mean for Mining Cables?
BS 6708 is a British Standard developed for flexible mining and quarrying cables used on mobile and semi-mobile equipment.
Type 7S is a screened heavy-duty power cable designed for:
High mechanical abuse
Stable electrical performance
Safe operation of large mining machines
Unlike lighter industrial cables, Type 7S includes screened phase conductors and a dedicated earth conductor, enhancing safety, fault protection, and EMI control.
Key standard highlights:
Rated voltage: 640/1100V
Designed for excavators, crushers, feeders, and mobile plant
Optimized for continuous and intermittent high current loads
How Is the Feichun BS 6708 Type 7S Mining Cable Constructed?
The performance of a mining cable is defined by its internal structure. Feichun’s Type 7S design follows a layer-by-layer engineering philosophy focused on durability and electrical integrity.
What Type of Conductor Is Used and Why Does It Matter?
Electrolytic tinned copper
IEC 60228 Class 5 flexible stranding
This ensures:
Excellent conductivity
High flexibility for moving equipment
Improved corrosion resistance in damp or chemically aggressive mines
Why Is EPR Insulation Used Instead of PVC?
The phase conductors are insulated with EPR (Ethylene Propylene Rubber), while the ground core remains uninsulated (as per standard).
EPR advantages:
Superior thermal resistance
High dielectric strength
Stable performance under vibration and heat
Longer service life compared to PVC
How Does the Screening System Improve Safety?
Each phase core is individually screened using:
Tinned copper / nylon braided screen
This design:
Improves earth-fault detection
Reduces electromagnetic interference
Enhances operational safety for large machines
(Pilot cores are intentionally not screened, aligning with BS 6708 design logic.)
Why Is a Chloroprene Outer Sheath Critical in Mining?
The outer sheath is made from heavy-duty chloroprene rubber, offering:
Exceptional abrasion resistance
Oil and grease resistance
Flame retardancy
Resistance to ozone, UV, and moisture
This is especially critical for open-pit and underground mines where cables are dragged, crushed, and exposed daily.
Where Is BS 6708 Type 7S Mining Cable Typically Used?
What Types of Equipment Require Type 7S?
Hydraulic excavators
Mobile crushers and screens
Loaders and feeders
Fixed-to-mobile mining machinery
Quarry crushing plants
It is especially suitable where power stability, grounding safety, and mechanical robustness are critical.
What Are the Best Installation Practices for Type 7S Mining Cables?
How Can Cable Life Be Maximized On-Site?
Respect minimum bending radius
Avoid sharp edges and pinch points
Use rollers during pulling
Ensure correct earthing connection
Inspect sheath regularly for abrasion
Correct installation can extend cable service life by years in mining environments.
Why Choose Feichun BS 6708 Type 7S Mining Cable?
Proven heavy-duty design
High electrical and mechanical reliability
Multiple size options for different equipment
Trusted performance in African mining conditions
Cost-effective alternative to frequent cable replacement
If you are specifying power cables for excavators or crushing equipment, choosing the right mining cable directly impacts safety, uptime, and operating cost.
👉 Contact Feichun today to:
Select the correct BS 6708 Type 7S configuration
Receive technical support and datasheets
Get a quotation tailored to your mining application

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