Anhui Feichun Special Cable Co.,Ltd Li.wang@feichuncables.com

BS 6708 Type 7M 640/1100V Heavy-Duty Mining Power Cable with EPR Insulation & Chloroprene Sheath
BS 6708 Type 7M 640/1100V Heavy-Duty Mining Power Cable with EPR Insulation & Chloroprene Sheath
APPLICATION:
Used for supplying excavating, crushing machines and equipment.
Cable Structure:
CONDUCTOR : Electrolytic, stranded, tinned copper wire IEC 60228 Class 5
INSULATION : EPR (Ground core is not insulated).
SEPERATOR : Colored Textile tape for core identification.
SCREEN : Tinned copper / Nylon braided screen over phase and pilot cores.
LAYUP : All cores are laid up in contact with the bare copper earth conductor.
BEDDING : Rubber based bedding compound.
OUTER SHEATH : Heavy duty chloroprene outer sheath.
Cable Properties:
RELATED STANDARDS : BS 6708
RATED VOLTAGE : 640/1100 V
TEST VOLTAGE : 3 kV
Technical Specifications:
Cross Section | 3×16+16+16 | 3×25+16+25 | 3×35+18+35 | 3×50+25+50 | 3×70+35+70 | 3×95+50+95 | 3×120+50+120 | 3×150+70+150 | |
|---|---|---|---|---|---|---|---|---|---|
Phase Conductor | |||||||||
Number and cross section | mm2 | 3×16 | 3×25 | 3×35 | 3×50 | 3×70 | 3×95 | 3×120 | 3×150 |
Insulation diameter | Nom. mm | 8.85 | 10.35 | 11.60 | 13.60 | 15.70 | 17.25 | 20.05 | 22.20 |
Screen diameter | Nom. mm | 11.15 | 12.65 | 13.90 | 15.90 | 18.00 | 19.55 | 22.35 | 24.50 |
Earth Conductor | |||||||||
Number and cross section | mm2 | 1×16 | 1×16 | 1×18 | 1×25 | 1×35 | 1×50 | 1×50 | 1×70 |
Stranding | mm | 126/0,40 | 126/0,40 | 147/0,40 | 196/0,40 | 276/0,40 | 396/0,40 | 396/0,40 | 360/0,50 |
Conductor diameter | Nom. mm | 5.50 | 5.50 | 6.00 | 6.75 | 8.00 | 9.75 | 9.75 | 11.60 |
Pilot Conductor | |||||||||
Number and cross section | mm2 | 1×16 | 1×25 | 1×35 | 1×50 | 1×70 | 1×95 | 1×120 | 1×150 |
Stranding | mm | 126/0,40 | 196/0,40 | 276/0,40 | 396/0,40 | 360/0,50 | 475/0,50 | 608/0,50 | 740/0,50 |
Conductor diameter | Nom. mm | 5.50 | 6.75 | 8.00 | 9.75 | 11.60 | 12.75 | 15.10 | 17.00 |
Insulation diameter | Nom. mm | 8.85 | 10.35 | 11.60 | 13.60 | 15.70 | 17.25 | 20.05 | 22.20 |
Screen diameter | Nom. mm | 11.15 | 12.65 | 13.90 | 15.90 | 18.00 | 19.55 | 22.35 | 24.50 |
Cable details | |||||||||
Min. overall diameter | mm | 35.8 | 39.7 | 43.1 | 48.5 | 55.1 | 62.4 | 68.0 | 70.4 |
Max. overall diameter | mm | 38.6 | 42.9 | 46.3 | 51.8 | 58.8 | 66.1 | 72.5 | 78.4 |
Min. bending radius | mm | 309 | 343 | 370 | 414 | 470 | 529 | 580 | 627 |
Max. pulling tension | kgf | 480 | 642 | 834 | 1.2 | 1.68 | 2 | 2 | 2 |
Appx. cable weight | kg/km | 2.5 | 3.15 | 3.65 | 4.7 | 6.35 | 8.2 | 9.9 | 11.8 |
Copper weight | kg/km | 1.13 | 1.38 | 1.8 | 2.45 | 3.35 | 4.5 | 5.3 | 7.35 |
Electrical details | |||||||||
“Continuous current | A | 85 | 110 | 135 | 170 | 205 | 250 | 295 | 320 |
“Intermittent current | A | 96 | 125 | 150 | 200 | 250 | 310 | 355 | 385 |
Max. DC resistance at 20°C | |||||||||
Phase Conductor | Ω /km | 1.24 | 0.795 | 0.565 | 0.393 | 0.277 | 0.21 | 0.164 | 0.132 |
Pilot Conductor | Ω /km | 1.24 | 0.795 | 0.565 | 0.393 | 0.277 | 0.21 | 0.164 | 0.132 |
4 screens and earth in parallel connection | Ω /km | 0.58 | 0.47 | 0.45 | 0.38 | 0.27 | 0.23 | 0.21 | 0.158 |
Nom. reactance at 50Hz | Ω /km | 0.109 | 0.107 | 0.101 | 0.098 | 0.095 | 0.094 | 0.092 | 0.08 |
Nom. reactance at 60Hz | Ω /km | 0.131 | 0.128 | 0.121 | 0.118 | 0.114 | 0.113 | 0.11 | 0.096 |
Min. insulation | M Ω /km | 435 | 375 | 325 | 285 | 0.26 | 0.25 | 250 | 250 |
3 phase voltage drop on full load current | mV/A/m | 2.62 | 1.68 | 1.2 | 0.84 | 0.61 | 0.47 | 0.38 | 0.32 |
What Does the BS 6708 Type 7M Standard Mean for Mining Cables?
BS 6708 is a British Standard specifically developed for flexible trailing and power cables used in mining and quarrying operations. Within this standard, Type 7M refers to a heavy-duty screened mining power cable designed for:
High mechanical stress
Continuous flexing and dragging
Wet, abrasive, and chemically aggressive environments
Unlike general industrial flexible cables, BS 6708 Type 7M mining cables are engineered for mobile heavy equipment, such as excavators and crushers, where failure directly causes downtime and safety risks.
How Is the BS 6708 Type 7M Mining Cable Constructed?
The performance of a mining cable starts with its internal design. BS 6708 Type 7M uses a layered construction, each element serving a specific mechanical or electrical function.
What Type of Conductor Is Used in BS 6708 Type 7M?
Electrolytic tinned copper
Stranded Class 5 conductor (IEC 60228)
This design ensures:
Excellent flexibility for trailing applications
Reduced oxidation due to tinning
Stable conductivity under vibration and movement
Both phase and pilot conductors use the same high-quality copper stranding for consistent electrical behavior.
Why Is EPR Insulation Used in Type 7M Mining Cables?
The insulation material is EPR (Ethylene Propylene Rubber), a preferred choice for mining environments because it offers:
High dielectric strength
Superior heat resistance
Excellent resistance to moisture and chemicals
What Is the Function of the Screen and Bedding Layers?
Screen:
Tinned copper / nylon braided screen over phase and pilot cores
Enhances earth fault protection
Reduces electromagnetic interference
Bedding:
Rubber-based compound
Absorbs mechanical stress
Maintains cable geometry under load
Why Is a Chloroprene Outer Sheath Used?
The outer sheath is made from heavy-duty chloroprene rubber (CR), known for:
High abrasion resistance
Oil and grease resistance
UV and ozone stability
Flame retardant properties
This makes the cable ideal for open-pit and underground mining environments where cables are dragged across rough surfaces.
How Does BS 6708 Type 7M Compare with Other Mining Cables?
Feature | BS 6708 Type 7 | BS 6708 Type 7M | General Rubber Cable |
|---|---|---|---|
Mechanical Duty | Heavy | Extra Heavy | Medium |
Screening | Partial | Full phase & pilot screen | No |
Sheath | Rubber | Chloroprene (CR) | PVC / Rubber |
Mining Compliance | Yes | Yes (Preferred) | No |
Excavators & Crushers | Limited | Excellent | Not suitable |
Type 7M is chosen when mechanical abuse and electrical safety are critical.
Where Is BS 6708 Type 7M Commonly Used in Mining?
Typical Applications Include:
Excavators
Crushing plants
Mobile screening equipment
Heavy quarry machinery
Surface and underground mining power supply
What Should Be Considered When Installing BS 6708 Type 7M Mining Cables?
Recommended Installation Practices
Respect minimum bending radius (309–627 mm depending on size)
Avoid sharp edges and unsupported spans
Use proper cable handling rollers
Ensure correct earth continuity checks before energizing
Why Choose BS 6708 Type 7M for Heavy-Duty Mining Equipment?
BS 6708 Type 7M combines:
Proven British mining standards
High mechanical durability
Stable electrical performance
Field-proven reliability in South African mines
It is a cost-effective, long-term solution for demanding mining power applications.
If you are selecting mining power cables for excavators, crushers, or heavy mobile equipment, choosing the correct BS 6708 Type 7M configuration is critical.
👉 Contact a professional mining cable supplier to:
Confirm conductor sizing
Verify compliance for your mine
Optimize cable lifespan and safety

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