BS 6708 Type 44 125/72V Armoured Mining Cable for Hand-Held Drilling Machines with EPR Insulation and Screened Phase Cores

APPLICATION: 

Used for supplying hand-held driling machines.

Cable Structure:

CONDUCTOR : Electrolytic, stranded, tinned copper wire IEC 60228 Class 5
INSULATION : EPR
SEPERATOR : Colored Textile tape for core identification.
SCREEN : Tinned copper / Nylon braided screen over phase cores. Pilot core and ground core are not screened.
LAYUP : All cores are laid up in contact with each other.
BEDDING : Rubber based bedding compound.
OUTER SHEATH : Heavy duty chloroprene outer sheath.

Cable Properties:                                                                                                                                                                                          RELATED STANDARDS : BS 6708
RATED VOLTAGE : 125/72 V
TEST VOLTAGE : 1,5 kV 

Technical Specifications: 

Cross Section

5×6

Phase Conductor

Number and cross section

mm2

3×6

Insulation thickness

mm

1.00

Total screen cross section

mm2

11

Earth Conductor

Number and cross section

mm2

1×6

Stranding

mm

84/0,30

Conductor diameter

Nom. mm

3.30

Insulation thickness

mm

1.00

Pilot Conductor

Number and cross section

mm2

1×6

Stranding

mm

84/0,30

Conductor diameter

Nom. mm

3.30

Insulation thickness

mm

1.00

Cable details

Min. overall diameter

mm

24.7

Max. overall diameter

mm

26.7

Min. bending radius

mm

241

Radial diameter of outer sheath

mm

3.0

Max. pulling tension

kgf

218

Appx. cable weight

kg/km

1.15

Copper weight

kg/km

400

Electrical details

“Continuous current rating at 25°C Ambient”

A

46

Short curc›it current for 1 s

A

908

Max. DC resistance at 20°C

Phase and earth conductors

Ω /km

11

Pilot Conductor

Ω /km

11

3 screens in parallel connection

Ω /km

3.48

Mining operations demand equipment and materials that combine reliability, safety, and efficiency. Among these, power delivery is critical, and the choice of mining cable can make a significant difference in productivity and operational safety. One widely used cable for hand-held drilling machines is the BS 6708 Type 44 125/72V Armoured Mining Cable. But what exactly makes this cable suitable for such high-demand applications?

What is the BS 6708 Type 44 Mining Cable?

The BS 6708 Type 44 is a low-voltage armoured mining cable designed specifically for hand-held drilling machines. It operates at a rated voltage of 125/72V, with a test voltage of 1.5 kV, making it suitable for intensive underground operations where safety and mechanical resilience are paramount.

Key characteristics include:

  • Electrolytic, stranded, tinned copper conductors (IEC 60228 Class 5)

  • EPR insulation for high elasticity and resistance to thermal and chemical stress

  • Tinned copper/nylon braided screen over phase cores

  • Heavy-duty chloroprene outer sheath

  • Rubber-based bedding compound for core protection

This design ensures that the cable can withstand harsh underground conditions, including mechanical wear, chemical exposure, and high humidity.

Where is BS 6708 Type 44 Used?

The BS 6708 Type 44 is primarily used to power hand-held drilling machines in mining environments. Its low-voltage rating and armoured design make it suitable for:

  • Underground drilling in gold, platinum, and coal mines

  • Drilling operations in South African mines such as the Witwatersrand Basin and Bushveld Complex

  • Environments with high mechanical stress, where cables are frequently handled and bent

  • Applications requiring electromagnetic interference protection for sensitive equipment


How Does BS 6708 Type 44 Compare to Other Mining Cables?

Feature

BS 6708 Type 44

Type 61A Mining Cable

Type 41 Flexible Cable

Rated Voltage

125/72 V

0.64/1.1 kV

0.64/1.1 kV

Application

Hand-held drilling machines

Excavators, loaders

Reeling applications

Insulation

EPR

EPR

PVC or EPR

Armour

None (flexible)

Pliable steel

Flexible/Armoured variants

Sheath

Heavy-duty chloroprene

Chloroprene

PVC/Chloroprene

Flexibility

High

Medium

High

Screening

Phase cores only

Phase cores

Phase cores optional

The BS 6708 Type 44 stands out for low-voltage, hand-held applications, offering high flexibility without compromising on protection.


Frequently Asked Questions (FAQ)

Can BS 6708 Type 44 Be Used in Wet Conditions?

Yes. The chloroprene outer sheath provides water resistance, making it suitable for wet underground conditions. However, prolonged submersion should be avoided.

How Flexible is BS 6708 Type 44?

The cable’s EPR insulation and stranded conductor design allow for high flexibility, making it ideal for hand-held drilling machines that require constant movement.

How Long Can This Cable Last in a Mining Environment?

With proper installation and handling, BS 6708 Type 44 can last 5–7 years in typical underground mining conditions, significantly reducing maintenance costs.

Can the Cable Handle Short-Circuit Currents?

Yes. The cable can withstand short-circuit currents up to 908 A for 1 second, ensuring safety in accidental overloads.

How Does This Cable Reduce Maintenance Costs?

Its combination of braided screening, EPR insulation, and heavy-duty sheath reduces mechanical wear and electrical failures, leading to fewer replacements and lower downtime.


Why Choose BS 6708 Type 44 for Hand-Held Drilling?

The cable is specifically engineered to meet BS 6708 standards for underground mining operations. Its high flexibility, mechanical resistance, and electrical reliability make it the preferred choice for operators using hand-held drilling machines. South African mines have seen tangible benefits, including:

  • Improved safety standards

  • Reduced downtime and maintenance

  • Enhanced operational efficiency

  • Compatibility with existing hand-held machinery

Installation Tip:

When laying BS 6708 Type 44 in tight underground tunnels, always use cable rollers and guiding sheaves to minimize strain on the conductor and sheath.


How to Select the Right Mining Cable?

When choosing a mining cable, consider:

  1. Application Type: Hand-held vs. machine-supplied power

  2. Voltage Rating: Ensure compliance with local electrical standards

  3. Mechanical Stress: Evaluate abrasion, bending, and impact resistance

  4. Environmental Conditions: Wetness, chemical exposure, and temperature

  5. Regulatory Compliance: BS 6708 and local mining safety standards

BS 6708 Type 44 meets these criteria for hand-held drilling applications in demanding underground environments.


Get the Right Cable for Your Mine

Choosing the right cable ensures operational efficiency and worker safety. For mining operators in South Africa and beyond, the BS 6708 Type 44 125/72V armoured mining cable offers a reliable, durable, and flexible solution for hand-held drilling machines. Contact your trusted supplier today to ensure your operations are powered safely and efficiently.