Anhui Feichun Special Cable Co.,Ltd Li.wang@feichuncables.com

AS/NZS 2802 Type 441 1.1 kV Mining Cable
Feichun AS/NZS 2802 Type 441 1.1 kV Mining Cable
Cable description:
Class 2 semiconductive screened cable for general use.
Application:
Suitable for trailing and most reeling applications and is used for general purpose supply.
Approvals:
AS/NZS 2802
Behaviour in flame and fire:
Fire retardant
Temperature range:
Maximum operating temperature: +90°C
Minimum operating temperature: -25 °C
Flexibility: Flexible
Resistance to:
Chemical exposure: Very good/Frequent
Mechanical impact: Heavy
Water exposure: Immersion/Temporary coverage
Solar radiation and
weather exposure: Suitable for direct exposure
Cable design:
Semiconductive elastomer screened power cores with three earth cores and one pilot core.
Core: Metal: tinned copper, three core plus three earths.
Insulation: EPR (R-EP-90) core, identification by printed numbers on black semiconductive elastomer insulation screen.
Earth: Three, semiconductive elastomer covered, disposed in the cable interstices.
Pilot: One EPR cover tinned annealed copper central extensible conductor.
Sheath: Heavy duty HD-85-PCP, incorporating a polyaramid yarn Kevlar® braid reinforcement (optional).
Installation conditions:
In free air
Mobile equipment

What Is the Feichun AS/NZS 2802 Type 441 Mining Cable?
The Type 441 is a Class 2, semiconductive screened cable designed for general use in trailing and reeling applications, suitable for supplying power to mobile equipment in open-cut mines. Its approval under AS/NZS 2802 ensures compliance with Australian and New Zealand mining safety standards. Key highlights include:
Voltage rating: 1.1 kV
Fire behaviour: Fire-retardant
Temperature range: -25 °C to +90 °C
Flexibility: Highly flexible, suitable for mobile and trailing applications
Resistance: Excellent chemical resistance, heavy mechanical impact tolerance, temporary immersion in water, and direct solar exposure
The Type 441 cable is specifically engineered to meet the harsh conditions of open-cut mining, where exposure to chemicals, mechanical abrasion, and extreme weather is common.
How Does Type 441 Compare to Other Mining Cables?
For practical decision-making, mining engineers often compare Type 441 with Type 440 and Type 409, two other widely used Feichun AS/NZS 2802 mining cables.
Feature / Cable Type | Type 441 1.1 kV | Type 440 1.1-22 kV | Type 409 1.1-22 kV |
|---|---|---|---|
Core Material | Tinned Copper | Copper | Copper |
Insulation | EPR (R-EP-90) | EPR | PVC/XLPE |
Earth Cores | 3 | 1–3 | 1–3 |
Flexibility | High | Medium | Medium |
Fire Retardant | Yes | Yes | Limited |
Mechanical Impact Resistance | Heavy | Medium | Medium |
Water Resistance | Immersion | Splashing | Temporary |
Typical Application | Mobile Equipment | Fixed/Trailers | Fixed Supply |
Observation: Type 441 is more flexible and mechanically robust than Type 440 and Type 409, making it ideal for mobile open-cut mining operations.
Where Is Type 441 Commonly Used in Mining?
The Type 441 cable is highly versatile and deployed in trailing and reeling systems, mobile equipment, and general-purpose electrical supply in open-cut mines. Specific use cases in South Africa include:
Platinum mines in Rustenburg: Power supply for mobile loaders and excavators
Gold mines in Witwatersrand: Reeling cables for haul trucks and temporary lighting systems
Coal mines in Mpumalanga: Mobile pump and conveyor systems
These applications benefit from the cable’s flexibility, chemical resistance, and fire-retardant properties, ensuring operational continuity even in harsh environments.
What Are the Installation Recommendations for Type 441?
Proper installation extends the life and performance of the cable. Key recommendations include:
Free Air Installation: Ensure adequate airflow to prevent heat accumulation.
Mobile Equipment: Use trailing arrangements that avoid sharp bends or excessive tension.
Protection: If mechanical impact is extreme, consider Kevlar® braid reinforcement.
Chemical Exposure: Inspect periodically if exposed to acids, oils, or cleaning agents.
Temperature Range: Avoid sustained exposure above +90 °C or below -25 °C.
Adhering to these practices minimizes insulation degradation, electrical faults, and maintenance costs.
Installation Tips: How to Maximize Performance?
Avoid sharp bends: Maintain minimum bending radius to prevent insulation stress.
Use cable rollers: Especially for heavy trailing applications to reduce wear.
Secure connections: Use proper lugs and terminations for tinned copper cores.
Monitor temperature and voltage: Prevent overheating in high-current applications.
Why Choose Feichun AS/NZS 2802 Type 441 for Open-Cut Mines?
The Type 441 mining cable stands out due to:
Compliance: Fully meets AS/NZS 2802 standards
Mechanical Strength: Heavy-duty impact resistance
Flexibility: Suitable for trailing and mobile operations
Durability: Resistant to chemicals, water, and UV exposure
Fire Safety: Fire-retardant for enhanced workplace safety
Choosing Type 441 minimizes operational risks while providing a reliable power supply in challenging mining environments.
Where to Buy and How to Specify
For mining engineers and procurement managers looking to upgrade or replace their open-cut mine cables, consider consulting Feichun or authorized distributors to specify the correct Type 441 cable size and optional reinforcement. Ensure you:
Match nominal area to equipment current demand
Decide on Kevlar® reinforcement based on mechanical exposure
Follow installation and maintenance guidelines
Investing in the right cable improves efficiency, safety, and equipment uptime in the long term.

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