AS/NZS 1802 Type 241SF 1.1-11 kV

Cable description:

Semiconductive screened cable for general use to AS/NZS 1802.

Application:

1.1/1.1 kV to 11/11 kV general purpose cable used for continuous miners, or feeder cables to pumps. Also commonly used for monorails supplying DCBs and longwalls. Cable stranding and lay-up have been modified to provide for maximum flexibility in arduous conditions. Type 241SF cable designed for applications requiring maximum flexibility.

Approvals:  AS/NZS 1802

Behaviour in flame and fire: Fire retardant

Temperature range:  Maximum operating temperature: +90°C

                                     Minimum operating temperature: -25 °C

Flexibility: Very flexible

Resistance to: 

Chemical exposure: Very good/Frequent

Mechanical impact: Heavy

Water exposure: Immersion/Temporary coverage

Solar radiation and

weather exposure: Suitable for direct exposure

Cable design:

Semiconductive elastomer screened power cores, with three earth cores and one extensible pilot.

Core: Metal: tinned copper, three core three earths plus central pilot.

Conductor separator tape: 1.1/1.1 kV – polyester where necessary. 3.3 kV and above – semiconductive screen.

Insulation: EPR (R-EP-90) core with durably printed core numbers at intervals less than 300 mm, on black semiconductive insulation screen for phase identification.

Screen: Semiconductive elastomer screen.

Pilot: Single, in centre of cable. Maximum DC resistance; 5.5 Ω/100 m for power cores to 35 mm². 3 Ω/100 m for power conductors above 35 mm².

Earth: Three semiconductive elastomer covered flexible earths, located in the interstices.

Sheath: Open weave reinforcement, under heavy duty HD-85-PCP.

Installation conditions:

In free air

In duct

Mobile equipment Machines

What Is Feichun AS/NZS 1802 Type 241SF Mining Cable Used For?

The Feichun AS/NZS 1802 Type 241SF 1.1–11 kV mining cable is a semiconductive screened, extra-flexible underground mining cable designed for demanding applications where mechanical abuse, frequent movement, and high electrical performance are expected.

It is widely used as:

  • Feeder cables for pumps and substations

  • Power supply cables for continuous miners

  • Monorail systems supplying DCBs

  • Longwall mining equipment

  • Mobile and semi-mobile underground machinery

The “SF” (Super Flexible) designation indicates that conductor stranding and cable lay-up have been optimized for maximum flexibility, making this cable ideal for harsh underground mining conditions.

Why Does Type 241SF Offer Higher Flexibility Than Standard Type 241?

Unlike conventional medium-voltage mining cables, Type 241SF uses:

  • Fine-stranded tinned copper conductors

  • Modified stranding geometry

  • Optimised lay-up pitch

  • Elastomeric materials with superior elastic recovery

This design significantly reduces:

  • Bending stress during reeling and dragging

  • Internal conductor fatigue

  • Risk of insulation cracking under repeated movement

As a result, Type 241SF performs exceptionally well in arduous, high-movement mining environments.

How Do Different Type 241SF Voltage Ratings Compare?

Type 241SF Model Comparison (Simplified)

Model

Voltage Rating

Typical Use Case

Type 241.1 SF

1.1/1.1 kV

Pumps, auxiliary equipment

Type 241.3 SF

3.3/3.3 kV

Continuous miners, DCB supply

Type 241.6 SF

6.6/6.6 kV

Longwall systems

Type 241.11 SF

11/11 kV

Main underground feeders

Higher voltage versions feature thicker insulation and reduced capacitance, making them suitable for longer transmission distances.


How Does Type 241SF Compare with Standard Type 241 or Type 240?

Feature

Type 241SF

Standard Type 241

Type 240

Flexibility

★★★★★

★★★★☆

★★★☆☆

Suitable for mobile equipment

Excellent

Good

Limited

Mechanical abuse resistance

Heavy duty

Heavy duty

Moderate

Typical applications

Longwalls, monorails

Feeders

Fixed installations

Type 241SF is clearly preferred when movement and flexibility are key decision factors.


Where Is AS/NZS Type 241SF Used in South African Mines?

South African Case Study: Platinum Mine Longwall System

In a North West Province platinum mine, Type 241.6 SF (6.6 kV) cables were selected for a new longwall installation because:

  • Equipment required frequent repositioning

  • High moisture and abrasive dust were present

  • Previous standard cables suffered from premature sheath damage

Results after 24 months:

  • Reduced cable failures

  • Lower maintenance downtime

  • Improved safety compliance

This reflects a growing trend in South Africa toward AS/NZS-compliant super-flexible mining cables for high-movement zones.


What Are the Recommended Installation Conditions?

Can Type 241SF Be Installed in Multiple Environments?

Yes. It is suitable for:

  • Free-air installation

  • Duct installation

  • Mobile machinery

  • Fixed and semi-fixed underground equipment

Installation Best Practices

  • Maintain minimum bending radius during installation

  • Avoid torsional stress during reeling

  • Use cable cleats designed for flexible MV cables

  • Regularly inspect sheath condition in high-traffic areas


Frequently Asked Questions

Is AS/NZS 1802 Type 241SF fire-retardant?

Yes. The cable is fire retardant, meeting AS/NZS flame performance requirements for underground mining.


Can Type 241SF be used as a pump feeder cable?

Absolutely. It is commonly used as a medium-voltage feeder cable for underground and surface pump systems.


Does the cable withstand water immersion?

Yes. It is suitable for temporary water immersion, making it reliable in flooded or wet mine sections.


Is Type 241SF suitable for chemical exposure?

Yes. The PCP sheath offers very good resistance to oils, chemicals, and mining fluids.


How do I choose the correct conductor size?

Selection should be based on:

  • Load current

  • Voltage drop limits

  • Installation length

  • Short-circuit requirements

Feichun engineers can assist with cable sizing calculations.


Looking for a reliable, super-flexible AS/NZS 1802 Type 241SF mining cable tailored to your underground application?

👉 Contact Feichun Cable today for:

  • Technical datasheets

  • Cable sizing support

  • Project-specific recommendations

  • Export solutions for South Africa and Australia

Choose safety, flexibility, and long-term reliability underground. 

Email: Li.wang@feichuncables.com